I wish this error message was more descriptive, as it doesn't point to anything in particular. The forum here has suggested it's an issue with thumbnail graphics, but that isn't always the case.
After a bit of trial and error, it appears to be an internal undocumented sanity check on your content meta-data.
By 'undocumented' - I mean the Roku SDK only mentions this page as relevant -
http://sdkdocs.roku.com/display/sdkdoc/ifPathphy: (String) the PHY volume
Anyway - if you are setting a streamurl to a relative file, shortened file, or anything other than an http:// https:// file:/ or other standard descriptor, it will generate this when it tries to populate that variable meta-data.
It also appears when you set the thumbnail metadata (sometimes?) - I didn't really test thumbnails to create this message.
Regardless - the fix here for me was to store the partial streamurl in a different variable I created, so I can set the streamurls just prior to actual video playback.
ie
o.StreamTemp=validstr(xml.StreamURL.GetText())
And then before the content is added to the videoscreen for playback I can edit it as needed to set the actual url it needs to be.
episode.StreamTemp="http://"+m.ServerPrefix+"/subfolder/subfolder/subfolder/"+episode.StreamTemp+etc etc etc
episode.StreamURLs[0]=episode.StreamTemp
I'm not sure how much ram this saves in roku - probably 50 characters per item, so it adds up quick with long content lists.